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HVLS Big Fan Benefits for Warehouse Safety: Sweaty-Slab Syndrome

Get Rid of Sweaty Slabs: How to Reduce Warehouse Floor Condensation


Workplace safety is crucial in every industry. As a company leader, it’s your responsibility to provide a safe and hazard-free working environment for your employees. Industrial and warehouse-based companies face innumerable challenges and hazards, so business leaders need to be cautious about the safety of their facilities. Concurrently, businesses are always looking for ways to reduce their overhead and operate more efficiently with fewer expenses.

It’s vital to prioritize the safety and comfort of your employees. When your company uses facilities with concrete flooring, you may eventually notice the development of a serious safety issue known as Sweaty Slab Syndrome.


Concrete Floors – A Safety Issue


Sweaty Slab Syndrome is the bane of warehouse operations in human environments. Humidity builds, and the temperature differential between the air and the concrete floor of the warehouse builds a layer of condensation right where workers are walking. This can happen even in climate-controlled facilities if the airflow isn’t optimal, and it’s a health and safety hazard for the employees in the area.


Slip and fall injuries are the primary cause of missed days from work and workers’ compensation claims. A concrete floor covered in condensation due to poor air circulation can result in injuries such as sprains, bone fractures, spinal injuries, and traumatic brain injuries, like concussions. Not only are these sometimes serious injuries, but they can also have long-term effects that interfere with an employee’s wellbeing and ability to work. Even if injuries don’t happen, a concrete floor covered in condensation can make it harder for equipment to function. It also frustrates employees.


By eliminating Sweaty Slab Syndrome, you protect your workforce from serious injuries and save your company potential financial strains caused by injuries and greater workers’ compensation insurance premiums. One of the best ways to prevent Sweaty Slab Syndrome is to optimize the airflow through the spaces in your facilities with concrete flooring.


Preventing and Eliminating Sweaty Slab Syndrome


The first step in solving a problem is identifying it. When it comes to Sweaty Slab Syndrome, you may start noticing moisture deposits on the floor, or sheens of moisture across an entire concrete surface. This should be your first warning sign that your facility has poor airflow. When you partner with EnergyLogic, we will help you identify what’s causing your airflow issues and assess whether or not HVLS fans are a good fit for your building.


HVLS fans are a wonderful way to mitigate Sweaty Slab Syndrome, as results appear quickly. When you create more airflow, it becomes more difficult for condensation to form on surfaces. HVLS fans equalize the temperatures of all the materials in the area. With minimal temperature differences in close proximity, little to no condensation can form. HVLS fans are unquestionably the best way to eliminate Sweaty Slab Syndrome.


How Do HVLS Fans Work?


An HVLS may, at first glance, remind you of a typical ceiling fan that you find in your home. The difference is size. HVLS fans are much larger, usually with a fan blade diameter of about 20 feet. These fans spin much more slowly than conventional fans (usually around 50 rpm). This means that HVLS fans consume far less energy to function than other fans.


However, less energy input doesn’t mean weaker output. HVLS fans move a tremendous amount of air, resulting in fantastic air circulation with little energy consumption. You may also want to consider coupling your HVLS fans with a waste oil heating system. Almost every industry produces some sort of waste oil as a byproduct. Disposing of these waste oils is an unnecessary expense if you can turn them into tangible savings on your energy bills.


Waste oils of just about any variety can be used in EnergyLogic heaters. When you use HVLS fans, your airflow and heating needs can be met with expense: you turn your waste oils into a fuel source, and the HVLS fan improves airflow and creates more consistent temperatures throughout your facility. Better airflow makes it more difficult for condensation to accumulate on your concrete flooring.


Choose HVLS


HVLS fans are the ideal choice for any building or workspace with concrete floors. When the air temperature fluctuates or conflicts with the temperatures of materials around it, condensation forms, work slows down, and employees are at a heightened risk for injuries. HVLS fan systems will improve airflow and eliminate condensation issues like Sweaty Slab Syndrome. Reach out to EnergyLogic for an assessment. We can find the right HVLS system for your facility and address any other energy-related concerns.


HVLS fans and waste oil heating systems are valuable assets to almost any business in various industries. Reduce operational and energy costs, improve production, safeguard the wellbeing of your employees, and make more environmentally-conscious choices for your business—all with HVLS fans from EnergyLogic.





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